KKE W100 Skid 1 – Setting the Benchmark in Oil and Sludge Separation

The KKE W100 -1 - Oil Sludge Separator is the first and most crucial step in an efficient water recycling treatment system. Specially engineered for industries and professional vehicle washing operations, this system ensures the effective separation of oil and sludge contaminants from water, significantly enhancing the durability of subsequent stages such as multimedia and activated carbon filtration.

Key Performance Features of the KKE W100 -1 - Oil Sludge Separator

How the KKE W100 -1 - Oil Sludge Separator Works

When influent wash water containing oil, grease, fuels, and particulate matter flows into the KKE W100 -1 - Oil Sludge Separator, it undergoes a sophisticated gravity-based separation process. The system operates passively, leveraging physical principles of density difference and particle agglomeration within a multi-layered PVC frill medium. This medium promotes the coalescence of oil droplets, which rise to the top for easy skimming, while heavier sludge particles settle at the bottom in a designated hopper.

Cleaned wastewater then exits the separator through gravity or an integrated submersible pump, ready for downstream treatment components such as the W100 - Multimedia Filter or the W100 - Activated Carbon Filter, making the KKE W100 -1 - Oil Sludge Separator indispensable for sustainable water reuse cycles.

Available Flow Capacities

The system is scalable to meet diverse operational demands and is available in multiple flow-rate models:

• 2, 5, 10, 20, 30, 60, and 100 kilolitres per hour (KL/hr)
• Ideal for both low-volume detailers and high-throughput industrial settings
• Can be custom integrated within Water Recycling systems for fleets, garages, and refineries

Materials and Construction Excellence

The unit is constructed from high-quality galvanised sheets treated with anti-corrosion coatings for long-term durability in wet environments. Housed in a rust-preventive stainless-steel casing, the separator promises structural integrity and longevity even under continuous-duty operations in harsh climates.

System Integration & Automation

The KKE W100 -1 - Oil Sludge Separator features a smart control interface that simplifies operational learning curves for technicians. Designed with automatic level control sensors, the unit supports unmanned operation and facilitates proactive maintenance alerts. Installation is turnkey – requiring minimal setup time, thanks to its skid-mounted design that eliminates dependency on complex civil works.

Why Invest in the KKE W100 -1 - Oil Sludge Separator?

Oil and sludge contamination not only cause rapid fouling of downstream filtration media but also jeopardize the entire recycling process by reducing water quality and increasing maintenance frequency. By eliminating impurities early with the KKE W100 -1 - Oil Sludge Separator, you extend the lifecycle of costly components like your Multimedia Filter and Activated Carbon Filter, ultimately protecting your capital investment.

Additionally, regulatory compliance on industrial water discharge is becoming stricter. Effective pre-treatment with an advanced separator like the W100-1 enables your organisation to align with environmental mandates while maintaining operational efficiency.

Industry Applications

• Vehicle wash bays – cars, trucks, buses, trains
• Industrial Parts Cleaning operations where oils and metallic debris are common
• Fleet depots and logistics hubs
• Mining and construction firms seeking gov-compliant water reclamation
• Oil and gas depots requiring hydrocarbon containment

System Components and Standard Features

• Sludge Hopper with Hand-Lift Access for Easy Cleaning
• Dedicated Oil Retention Chamber to Collect Floating Hydrocarbons
• Corrosion-Resistant Galvanised Panels
• Gravity and Pump-Based Inlet/Outlet Versatility
• User-Friendly Control and Monitoring Panel

Technical Specifications

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Enhance ROI and Sustainability

By choosing the KKE W100 -1 - Oil Sludge Separator, you're investing in a system that pays for itself by reducing filtration media replacement costs, minimising wastewater discharge risks, and improving the quality of recycled water used in operations like undercarriage rinsing or vehicle wash cycles. The economic benefits extend beyond immediate savings and into long-term compliance and ESG reporting advantages.

Compatible Product Line

Pair this system effectively with other models in the KKE W100 series:

• W100 - Multimedia Filter
• W100 - Activated Carbon Filter
• W100 - Resin Softener
• W100 Sub-Category Overview

Visual Showcase

Get Started with the Right Oil and Sludge Separator

If you're ready to improve performance and compliance through advanced water recycling, the KKE W100 -1 - Oil Sludge Separator is the industry-proven solution to lead your operation towards safer, greener efficiency. Contact us today for engineered recommendations for your wash setup or to integrate this system into a full-scale Water Recycling plant.